Name：JYX –A4 Automatic Bottle Blowing Machine (For Small Bottle)
JYX-A4 is the fastest liner bottle blowing machine in mainland of China by now. It reaches around 4200BPH for 350ML bottle. Its baking tunnel is separated from the blow station so that time for mold opening is shortened with a result of speedy blowing and high output, damage to machine is lessened so as to keep reliable performance and prolong service life, as well as machine runs more smoothly and steadily.
JYX-A4 automatic stretch blow molding machine is equipped with patented preform loading system, which consists of two manipulators: rectilineal manipulator and overturning manipulator. The rectilineal manipulator moves preform with neck up to the preform holder, after heating, the overturning manipulator grips heated preform and overturn 180 put preform to blow station with neck down. After stretching and blowing, the bottle is taken off by overturning manipulator. The specially designed preform loading & bottle discharging system avoid possible damage to preform & bottle during transportation.
JYX-A4 is controlled by PLC. The whole process from preform feeding to bottle discharging is completed automatically with advantages of labor saving and no pollution. It consists of three main parts: preform loading system, Heater channel & blow station.
Together with HITECH Man-Machine Interaction (MMI) control panel with user-friendly, the whole control system presents super performance with precise control, convenient parameter setup, obvious display and reasonable memory
It provides the power for JYX-A4's movement. It is equipped with world famous high quality pneumatic components such as Festo from Germany, high precision, long service life and reliable performance are their highlights. Those pneumatic components suppliers' global service network provides the customer their prompt after-sale service locally for their pneumatic products used on HY-A4
It adopts high quality imported sensor & switch system including proximity switch, photoelectric switch, and electronic magnet switch to keep production process going step by step and avoid any possible damage on machine.
It adopts infrared type heating mode, whose superior thermal-radiation and thermal penetrability provide machine with powerful heating to meet strict preform heating requirement under speedy moving. Infrared heating lamps placed onto three heating zone with 10 sets of independent voltage adjusting module and advanced microcomputer controller, can offer ideal heating for preform in different size. Each lamp's horizontal position is adjustable to keep the machine flexible.
It adopts four-plate type toggle clamping unit to provide powerful clamping force and increase the clamping speed. Apart from the four-plate type toggle clamping unit, there is a high pressure assistant clamping device that is special designed to get a firm clamping.
Finished PET bottle samples produced by JYX-A4 as follow:
Carbonated Drink Bottle Edible Oil Bottle
Water Bottle Wine Bottle
Pesticide BottleMedicine Bottle
The standard operation of JYX-A4 stretch blow molding machine includes four steps as follow
Step 1. Put the preform into preform container and the conveyer will take the preform to orientation units automatically.
Step 2. Load the preform at neck up to preform holder, and then preform is conveyed into baking tunnel.
Step 3. After heating, preform is conveyed into the blow station, then close the mold, stretch and blow under low pressure and high pressure, exhaust, open the mold.
Step 4. The finished bottle is taken off by automatic discharging system
A. Stable performance with advanced PLC.
B. Conveying preforms automatically with conveyor.
C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.
D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.
E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.
F.No contamination and low noise with the air cylinder to drive the action instead of the oil pump.
G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
H. Strong clamping force with high pressure and double crank links to lock the mold.
I. Two ways of operating: automatic and manual.
J. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand.
K. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
L. Contamination is avoided for the bottle body.
M. Ideal effect of the chilling with the chilling system.
N. Easy installation and starting
O. Low rejection rate: less than 0.3percent.
JYX-A4 technical data
Max height of bottle
Preform inner diameter
Max mold plate dimension (L × W)
380 × 460
Max mold thickness
High pressure compressor
1.2/30 × 3set
Mold opening stroke (adjustable)
Low pressure compressor
2.0/10 × 1sets
2.0/30 × 1sets
Main machine electricity
Voltage / frequency
Machine size and weight
Main machine (L × W × H)
4.2 × 1.8 × 2.0
Main machine weight
Conveyor (L × W × H)
1.4 × 1.1 × 1.85
High pressure compressor (L × W × H)
1.90 × 0.75 × 1.50 × 3sets
Low pressure compressor (L × W × H)
1.85 × 0.75 × 1.50
High pressure air reservoir tank (D × H)
0.70 × 2.25/3.0
Air dryer (L × W × H)
0.85 × 0.50 × 0.95
10 × 5pc
Cooling water: cooling water recycling system can be used with its power of 8~10 liter per minute and 2~3 kilos water pressure
Total power: 51.9 high pressure air volume (1m/min); low pressure air volume (1.2m/min)